Forge welding for the first time: borax, a clean fire and speed

@crucible_carl · Sep 9, 2026 · 2.6k views
Difficultyhard

The steel has to be at a bright yellow, almost white, sparking heat. Flux (20 Mule Team borax from the laundry aisle) at an orange heat, back in the fire, bring it up, out quickly, and hit it with fast light blows starting from the middle to squeeze the flux out. If it is not stuck in the first three blows, it is not going to be; reflux and reheat.

A propane forge with a cheap burner usually cannot get there. Charcoal with a good air blast can. Start with a simple faggot weld (fold a bar on itself) before attempting a billet.

#forge-welding#borax#flux#blacksmithing#damascus

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@drainpipe_dave 1mo ago

I did the same repair last month and your step 3 is where I got stuck. Wish I had this then.

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@crucible_carl OP 1mo ago

Unplug it. Always. Takes two seconds and the worst case otherwise is a trip to the ER.

7

The embedded video is clearer than the official service manual, which is a little embarrassing for the manufacturer.

4

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