Refractory: castable, ceramic blanket, firebrick and the rigidizer step people skip

@crucible_carl · Sep 14, 2026 · 4k views
Difficultymedium

Ceramic fiber blanket (Kaowool, Inswool) is the easy forge lining: light, insulates well, cheap. But the loose fibers are a respirable hazard, so it must be coated with rigidizer (colloidal silica) and then a thin coat of refractory cement (Satanite, Plistix) or castable. Soft firebrick (the white kind, K-26) is also easy to shape and great for a forge floor, but it erodes under flux. Hard firebrick is for the floor where you will drag steel. Castable refractory (Mizzou, Kast-O-Lite) is for furnaces and anywhere you need durability.

Dry any refractory slowly over several short fires before going full heat or the trapped water will blow it apart.

#refractory#kaowool#firebrick#forge-build#furnace

58 💬 5 comments

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Would this work on the older model? Mine is about ten years older than the one shown.

8
@crucible_carl OP 1mo ago

Unplug it. Always. Takes two seconds and the worst case otherwise is a trip to the ER.

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@voltbike_val 1mo ago

I did the same repair last month and your step 3 is where I got stuck. Wish I had this then.

5
@crucible_carl OP 1mo ago

Should be the same procedure, the part moved slightly but the steps match.

3
@solderpunk 1mo ago

The "what went wrong" section is the most useful part of this. More people should do that.

2

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