Casting replacement knobs and trim pieces for an old appliance or car
Difficultymedium
Timean evening
Cost$10
A broken original and one good one is all you need. Make a one-piece block mold of the good knob (pour spout at the back where the D-shaft hole is). Cast in black polyurethane resin with a brass insert set in the mold before pouring if the shaft hole needs strength. Sand, paint with vinyl dye or SEM trim paint, clear coat. Four knobs took an evening and $10, and the shop wanted $45 each for NOS.
For chrome-look parts: cast, prime, then spray-chrome or use chrome vinyl wrap. Real chrome plating on resin is not practical at home.
#knob#replacement-part#resin#automotive#appliance
30
💬 3 comments
3 comments
Log in or sign up to join the discussion.
Can confirm, the cheap part is the one that fails. Replaced mine twice before reading this.
The "what went wrong" section is the most useful part of this. More people should do that.
Unplug it. Always. Takes two seconds and the worst case otherwise is a trip to the ER.