Fit-up is 80% of the weld: the clamps, magnets and tricks that make joints square

@arc_annie · Sep 13, 2026 · 2.8k views
Difficultyeasy

Buy or make: two 12" speed squares, four welding magnets (the cheap arrow ones are fine), a pair of 90° corner clamps, and a flat surface you trust. Tack in a sequence that pins the geometry (opposite corners), re-measure diagonals, then weld. Expect joints to pull toward the weld side about 1 to 2 degrees; pre-set the angle slightly open or weld opposite sides alternately.

On thin tubing, a 1/16" gap vs no gap is the difference between a weld and a blow-through. Shim with a hacksaw blade for a consistent gap.

#fit-up#clamps#magnets#fabrication#welding

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@garage_gabe 1mo ago

Tried this over the weekend and it worked first time. Thanks for writing it up properly.

5
@benchtop_bea 1mo ago

The embedded video is clearer than the official service manual, which is a little embarrassing for the manufacturer.

4
@arc_annie OP 1mo ago

Right around what the post says, give or take shipping.

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